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Non Conventional Machining Process Ppt [work] [SAFE]

Pure WJM uses an ultra-high-pressure stream of water (up to 60,000 PSI or higher) to slice soft materials. AWJM mixes abrasive particles into the water jet to cut through dense, hard materials.

Excellent for non-conductive, brittle materials; cannot easily machine ductile metals. Abrasive Jet Machining (AJM)

To summarize what your final PPT should achieve:

: Unlike traditional milling or turning, there is often no direct contact between the tool and the workpiece. Energy-Based Removal Non Conventional Machining Process Ppt

Deburring, cleaning, and cutting thin sheets of hard materials. Slide 5: Thermal Energy Processes (EDM)

Mass production of turbine blades, complex internal profiles, and deburring hard-to-reach areas.

Machined hardness is irrelevant; highly intricate internal shapes can be produced. Pure WJM uses an ultra-high-pressure stream of water

Chemical etchants attack exposed areas of a workpiece. Chemical resistant "maskants" protect the zones meant to remain intact.

Producing micro-holes, deep blind cavities, or intricate profiles is incredibly difficult with physical cutting tools.

The journey into the world of non-conventional machining processes begins with a structured PowerPoint presentation, and the information in this article covers the essential topics typically found in those educational materials. As manufacturing demands continue to evolve, these processes are not just alternatives but often the only solutions to the most challenging manufacturing problems. By mastering this knowledge, students and professionals gain the insight needed to select the correct, most efficient, and cost-effective manufacturing method for the materials and designs of the future. Abrasive Jet Machining (AJM) To summarize what your

Rapid, recurring spark discharges occur between a shaped tool (electrode) and a conductive workpiece inside a dielectric fluid bath. The intense thermal energy melts and vaporizes the metal.

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Drilling micro-holes in glass, cutting semiconductor wafers, and die making. Electrical Discharge Machining (EDM)

| Category | Principle | Example Processes | | :--- | :--- | :--- | | | High-velocity abrasive particles or fluid | Ultrasonic Machining (USM), Abrasive Jet Machining (AJM), Water Jet Machining (WJM) | | Electrical | Electro-thermal erosion | Electrical Discharge Machining (EDM) | | Electrochemical | Anodic dissolution at ionic level | Electrochemical Machining (ECM), Electrochemical Grinding (ECG) | | Thermal | High-energy beam melting/vaporization | Laser Beam Machining (LBM), Electron Beam Machining (EBM), Plasma Arc Machining (PAM) |

: Uses high-pressure water streams to cut .

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