Calculator - Wrc-1992 Diagram
The WRC-1992 diagram introduced several improvements over older metallurgical diagrams: : The Nieqcap N i sub e q end-sub
Unlike older diagrams, the WRC-1992 formulas specifically omit manganese (
The official formulas defined by the WRC-1992 diagram are:
In the welding of stainless steels and dissimilar metals, ensuring the right microstructure is critical to the longevity, strength, and corrosion resistance of the weldment. A key tool in achieving this is the , and using a WRC-1992 Diagram Calculator is the modern standard for accurately predicting the ferrite content, or Ferrite Number (FN), in stainless steel welds.
(x-axis), the diagram directly provides the predicted Ferrite Number. The 1992 version is known for having a wider, more reliable scale than the DeLong diagram, which was limited to roughly 18 FN. Why Use a WRC-1992 Diagram Calculator? wrc-1992 diagram calculator
If you meant a from 1992 named “WRC” — that’s less likely; 1992 PC software wasn’t called that.
(An example of a WRC-1992 diagram generated by a calculator, showing a plotted point based on Cr eq and Ni eq. Image Credit: migal.co)
These two equivalent values are calculated using specially-derived formulas that weigh the effect of each alloying element on promoting either the ferrite (BCC) or austenite (FCC) crystal structure.
Calculate the exact span of allocated blocks (e.g., the 1.5 GHz and 1.6 GHz bands for MSS). The 1992 version is known for having a
Nieq=12.0+0.7+0.8+0.025=13.525Ni sub e q end-sub equals 12.0 plus 0.7 plus 0.8 plus 0.025 equals 13.525 4. Locate the Ferrite Number (FN) By plotting
: Unlike its predecessors, WRC-1992 includes a coefficient for Copper (Cu) , making it essential for duplex stainless steels and alloys where copper is added for corrosion resistance.
that feature both Schaeffler and WRC-1992 inputs are available on specialized welding engineering hubs, such as Kevin Millican's engineering archives Industrial wire suppliers often provide free web-based calculators. You can use the Migal.co welding calculator
When welding, the base metal and filler metal mix, forming the final weld metal. This mixture is called dilution . In this case, a dilution rate of 30% base metal and 70% filler metal is assumed. The point representing the resulting weld metal will lie on the straight line connecting the base metal point (B) and the filler metal point (A). Its exact location is determined by the dilution ratio. (An example of a WRC-1992 diagram generated by
When welding stainless steel to carbon steel (e.g., using a 309 filler metal), the composition is diluted. A calculator is essential here to ensure the "diluted" chemistry still falls within the safe zone, preventing martensite formation or cracking.
) was added to improve prediction accuracy for modern alloys. 1. Chromium Equivalent ( Creqcap C r sub e q end-sub
Given its industry importance, several digital tools have been developed to simplify using the WRC-1992 diagram:
The Y-axis represents the total austenite-promoting potential of the alloy: